Course Outline

2.5 Days

9 Core Modules

World-Class Maintenance Philosophies

  • Five prevailing features of world-class maintenance programs
  • The 80:20 rule for maintenance
  • Three successful elements of a CBM program

Introduction to Machinery Lubrication

  • Oil formulation and its importance in effective machinery lubrication
  • Six key functions of lubricating oils
  • Three primary lubrication regimes
  • Introduction to base oils and additives
  • Choosing the correct base-stock
  • Conditions that dictate use of synthetic oils
  • Antioxidant additives and their role in oil life
  • Dispersants and detergents – the key to controlling soot
  • Controlling wear with additive chemistry

Oil Analysis Fundamentals

  • Interpreting the language your oil is speaking
  • Prevailing myths about oil analysis
  • Common applications for sampling and analysis
  • Three categories of oil analysis

Oil Sampling Best Practices

  • 11 elements for a successful oil analysis program
  • How to find the best sampling locations
  • Sampling valves and hardware recommendations
  • A quick method for optimizing sampling intervals
  • The importance of primary and secondary sampling points
  • How to properly sample circulating systems
  • Safe, effective high-pressure sampling from hydraulic systems
  • Best practices for sampling splash-, collar-, and ring-lubricated systems

Fluid Properties Analysis

  • Four common root causes of oil degradation
  • Recognizing and controlling oil oxidation
  • Monitoring lubricant degradation using acid number
  • Monitoring lubricant health using FTIR
  • Determining oil life using RPVOT
  • Recognizing and controlling thermal failure
  • How to recognize additive depletion or degradation
  • Using paper chromatography (blotter spot test) to detect additive and base oil degradation
  • Four ways to detect the addition of wrong oil

Contamination Control and Proactive Maintenance

  • Seven common contaminants
  • Oil cleanliness and oil life extension benefits
  • Using the ISO Solid Contamination Code
  • Case studies for proactive maintenance
  • Oil filter and breather recommendations
  • Portable filtration carts - three ways to use them
  • Setting targets for oil cleanliness
  • Detecting and controlling moisture contamination
  • Selecting moisture removal/filtration methods
  • The effects of heat on lubricants
  • Controlling air entrainment and foam
  • Glycol contamination
  • Dealing with soot
  • Understanding fuel contamination

Fault Detection and Wear Particle Analysis

  • How wear metals are measured using RDE and ICP spectrometers
  • Measuring larger particles with Rotrode Filter spectroscopy
  • Using ferrous density to determine the severity of a wear problem
  • Using analytical ferrography for advanced fault detection
  • Using ferrography for root cause analysis
  • Four primary sources of friction in lubricated machinery
  • The 10 wear mechanisms that reduce machine life
  • The most common wear modes in plain, rolling, and thrust bearings
  • Understanding gear wear
  • Understanding wear in hydraulic systems

Instrument-Free On-Site Tests

  • How to inspect vents and breathers
  • Tips for effective sight glass inspection
  • Getting valuable information from used filters
  • Inspecting reservoirs for clues about lube trouble
  • Scenting lubricants to find problems
  • Getting visual clues from the oil sample before mailing it out
  • Getting into particle analysis for under $100
  • Turn your kitchen blender into a test for demulsibility and foam tendency
  • How an unwanted business card can reveal oil degradation

Interactive Case Studies Workshop

  • Individual and group participation in problem-solving exercises
  • Exercises in how to read an oil analysis report

Overview

Who should attend

Course Objectives

Certification with ICML

Snapshot

World-Class Maintenance Philosophies

Introduction to Machinery Lubrication

Oil Analysis Fundamentals

Oil Sampling Best Practices

Fluid Properties Analysis

Contamination Control and Proactive Maintenance

Fault Detection and Wear Particle Analysis

Instrument-Free On-Site Tests

Interactive Case Studies Workshop

Need more info?

Get in touch with our team

Your Instructors

Shane Scirven

Shane Scirven

Practical Lubrication Specialist, Data Scientist, Reliability Engineer, AI/ML

Asset Management Consultant

With 20 years of practical, hands-on experience, Shane combines his knowledge of lubrication with cutting edge technology and holistic asset management approaches to deliver well-rounded solutions.

View Profile
Michael Hooper

Michael Hooper

Tutor, Analyst and Technical Author

Noria Corporation

40 years lubrication & oil analysis expert across multiple continents. Noria Services Training Consultant. Managed labs & LIMS development. Author & presenter on lubrication & analysis.

View Profile

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Enquiries &

Booking

Lubrication School Level 2

Location
Date
Price
Perth WA
Instructor-led, classroom learning
2025-11-17
Nov 17
19 Nov
2025
2695
$2695 +GST
Online
22 Hours, Self-paced
365 Days Access
$1695 +GST

Private Courses

Whether you have 15 or 1500 people to train, our schools can be offered at a time and location most convenient for your company.

Your Learning

Pathway

Asset Schools training courses can be completed individually at any time, but have you considered planning a Learning Pathway? For example:

Still unsure about something?

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Our Clients

Asset Management School is a great investment for experienced Maintenance Practitioners who want to fine tune their skills, or for new entrants to use it as a sound starting base to the industry.

Roh Perera

Underground Planning Supervisor

Macmahon

The knowledge and practical steps imparted during Asset Schools have proven to be invaluable for the overall improvement across the business in greater availability and reduced unit lifecycle costs. Attendance at the Asset Schools portfolio of courses is now a foundation requirement for our team of planners due to the business and personal development benefits.

Ash Davis

OAM, Senior Mines Systems Planner

FMG

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